ISSN   1004-0595

CN  62-1224/O4

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动压型分段式圆周密封变形特性及其调控策略研究

Deformation Characteristics and Control Strategies of a Dynamic Segmented Circumferential Seal

  • 摘要: 在流固耦合作用下,分段式圆周密封的变形特性和密封间隙形状是影响密封运行稳定性和可靠性的关键. 通过建立动压型分段式圆周密封的流固耦合模型,研究了密封间隙的流场特性和结构变形规律,采用正交试验设计分析了影响密封变形的主要力学参数,包括密封压差、周向弹簧初始载荷和刚度、轴向弹簧初始载荷和刚度,并探讨了接头形状、接头间隙及辅助密封面槽型对密封环的变形调控效果. 结果表明:在流体压力和弹簧力的共同作用下,变形后单段密封环的主密封面径向间隙沿周向呈现中间大两端小、沿轴向泄漏方向呈单调递减的变化趋势;力学参数中密封压差对密封环的变形影响最为显著,其次为周向弹簧初始载荷,最小为周向弹簧刚度;通过合理的接头形状和辅助密封面槽型的设计有望显著改善密封环的变形特性,获得分布更为均匀的主密封面径向间隙.

     

    Abstract: The deformation characteristics and seal clearance shape of a segmented circumferential seal under fluid-structural coupling are the key factors for its stability and reliability. The fluid-structural coupling model of a dynamic segmented circumferential seal was established to study the flow field characteristics of seal clearance and the law of structural deformation. Then, the main mechanical parameters affecting the deformation of seal rings were analyzed by orthogonal experimental design, including the seal pressure difference, the initial load and stiffness of the circumferential spring, the initial load and stiffness of the axial spring. Furthermore, the influence of joint shapes, joint clearances and groove profile of the auxiliary seal interface on the deformation of seal rings were discussed. The results showed that the existence of the joint clearance had a significant effect on the pressure distribution of the flow field in the main seal interface clearance, especially a large area of low-pressure zone easily formed near the joint on the low-pressure side joint. And the existence of the low-pressure zone made the main seal interface radial clearance of the deformed single-segment seal ring showed the characteristics of being large in the middle and small at both ends along the circumferential direction. Due to the gradual decrease of the fluid film pressure along the leakage direction, and the certain bending moment produced by the axial spring force and high-pressure gas force based on the groove profile design of the auxiliary seal interface, the main seal interface radial clearance of the deformed single-segment seal ring presented a monotonously decreasing trend along the axial leakage direction. The influence of each mechanical parameter on the structural deformation of the seal rings was in descending order of the seal pressure difference, the initial load of the circumferential spring, the initial load of the axial spring, the axial spring stiffness and the circumferential spring stiffness. Through reasonable design of mechanical parameters, the deformation of a segmented circumferential seal and the clearance distribution non-uniformity of the main seal interface could be significantly reduced. Among the influence of the structure of each seal ring on its deformation, the joint shape and the groove profile of the auxiliary seal interface had great influence, while the joint clearance had relatively weak influence. The deformation characteristics of the T and H joint shapes were obviously better than those of the R and P, and the joint shape mainly affected the radial deformation at the joint of the segmented seal ring. The reduction of the joint clearance was beneficial to improve the uneven deformation of the seal ring. But there was a critical value, and when the critical value was reached, the improvement of the uneven deformation of the seal ring would be very limited if the joint clearance was continuously reduced. Adding the corresponding supporting interfaces to the groove profile design of the auxiliary seal interface could offset the bending moment caused by the axial spring force, eliminated the axial wedge-shaped clearance characteristics at the corresponding position of the main seal interface, and further improved the clearance uniformity of the main seal interface. Through the reasonable improvement of the seal ring structures, including the use of the triangular joint structure, smaller joint clearance and the groove profile of the auxiliary seal interface with axial spring support structures, the deformation of the segmented ring could be effectively controlled, and the main seal interface radial clearance with a more uniform distribution could be obtained.

     

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