ISSN   1004-0595

CN  62-1224/O4

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水环境下纳米SiO2增强超高分子量聚乙烯防滑性能的影响研究

Effect of Nano-Silica on Enhancing Slip Resistance of UHMWPE in Slippery Environment

  • 摘要: 超高分子聚乙烯材料因具有优良的耐磨性、耐蚀性和轻质性而逐渐应用在船舶甲板表面. 船舶甲板的湿滑、海浪冲击和颠簸环境严重影响甲板仪器设备和人员的平衡性,进而挑战其可靠性和船员人身安全. 为了提升超高分子聚乙烯(UHMWPE)材料在湿滑环境下表面防滑性能,采用具有高硬度和优异増摩性能的纳米二氧化硅(SiO2)对其进行共混改性,探究不同体积分数的SiO2在摩擦磨损试验过程中对UHMWPE摩擦系数的影响规律. 试验结果表明:一方面,纳米SiO2在一定程度上削弱了水膜在纳米SiO2改性UHMWPE复合材料的浸润能力和吸附性,使其从亲水性逐步向疏水性转变,改善湿滑环境下的防滑效果;另一方面,纳米SiO2颗粒坚硬且不易变形的特性让其逐渐在摩擦磨损过程中显露出来,在外界载荷的作用下与陶瓷球之间形成啮合摩擦现象,导致UHMWPE的摩擦系数呈现上升趋势,最终表现出与干摩擦相近的摩擦系数,达到防滑需求. 研究结果对设计和制造一种能在湿滑环境下具有优异防滑性能的船舶甲板高分子复合材料提供理论支持.

     

    Abstract: The Ultra High Molecular Weight Polyethylene (UHMWPE) is gradually adopted to manufacture the surface material of ship’s deck due to its satisfactory wear-resistance, corrosion resistance and light weight. The slippery, wave impact and turbulent environment of ship deck seriously affect the balance of equipment and personnel on deck, and then challenge the reliability and threaten personal safety of crew. The nano-silica (SiO2) with high hardness and excellent friction-increasing performance was used as modifying filler to enhance the slip-resistance of UHMWPE in water environment in this study. The effects of different volume fractions of nano-SiO2 on the frictional behaviors of modified UHMWPE in the frictional processes were investigated by setting the gradient increasing nano-SiO2 addition volume fraction. The results showed that the addition of nano-SiO2 changed the tribological behaviors of UHMWPE composite, which was mainly manifested in the increase of friction coefficient and surface roughness of wear surfaces, and then improved its slip-resistance performance of UHMWPE composite. On the one hand, nano-SiO2 weakened the water-wettability and water-absorbability of modified UHMWPE composites, and made the contact angle of UHMWPE composite increased from 75.6° of pure UHMWPE to 94.5° of modified composite with 4.0% volume fraction of nano-SiO2. Thus, the hydrophilic of modified UHMWPE gradually changed into hydrophobic, which resulted in improving the slip-resistance performance in wet or slippery environment. On the other hand, the hard nano-SiO2 particles were not easy to deform comparing to the soft UHMWPE, and gradually exposed themselves to the wear surfaces of the modified UHMWPE during the frictional process, and formed the micro-convex body on the wear surface of modified UHMWPE composite. Then, they contacted with the silicon nitride ceramic ball directly, which resulted in the meshing phenomenon with the ceramic ball under the action of external load. Therefore, the friction force mainly came from the meshing actions among of the contact points on the surfaces of modified UHMWPE and ceramic ball during the frictional process. Moreover, the nano-SiO2 reduced the bending strength, tensile properties and tear strength of the material, which made the modified UHMWPE composite deform easily, and increased the roughness of the wear surface. The surface roughness of UHMWPE composite increased from 3.670 μm for pure UHMWPE to 5.604 μm for modified composite UHMWPE with 4.0% volume fraction of nano-SiO2. With the gradually increasing of the volume fraction of nano-SiO2, the deformation behavior of the wear surface of modified UHMWPE composite became more and more serious, and increased the surface roughness. The meshing wear between the modified composite UHMWPE and the silicon nitride ceramic ball was reinforced, which resulted in increasing the frictional force and the coefficient of friction, and eventually the friction coefficient of modified composite UHMWPE reached 0.124, and was very closed to dry friction. This study provided experimental support and theoretical basis for the design and manufacture of a kind of polymer composite material which can improve the slip resistance of ship deck in slippery environment.

     

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