ISSN   1004-0595

CN  62-1224/O4

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ATP-TiO2杂化材料形貌对UHMWPE复合材料微动磨损性能的影响

Effect of ATP-TiO2 Hybrid with Two Morphologies on Fretting Wear Properties of UHMWPE

  • 摘要: 以钛酸四丁酯为前驱体,凹凸棒石(ATP)为载体,分别采用溶胶凝胶法和蒸汽法制备了两种不同形貌的凹凸棒石-二氧化钛(ATP-TiO2)杂化材料,并以质量分数为5%的含量填充超高分子量聚乙烯(UHMWPE). 通过对比相同微动摩擦条件下超高分子量聚乙烯、凹凸棒石及凹凸棒石-二氧化钛杂化填料填充超高分子量聚乙烯复合材料的摩擦学性能,探究了凹凸棒石-二氧化钛杂化材料微观形貌影响复合材料微动磨损性能的机理. 结果表明:杂化材料的耐热性能较凹凸棒石有显著提升;蒸汽法制备ATP-TiO2杂化材料的比表面积更大,在基体中分散更均匀,与基体的界面结合性更好,在摩擦过程中能够有效地承载,并促进转移膜的生成,其改性的复合材料表现出最低的摩擦系数和磨损率.

     

    Abstract: Ultra high molecular weight polyethylene (UHMWPE) is a kind of thermoplastic engineering plastic with good biocompatibility, high impact resistance and wear resistance, which is widely used in machinery, transportation, construction, medical and other fields. However, UHMWPE also has some disadvantages, such as low strength, poor heat resistance and creep resistance. Those properties result in UHMWPE matrix being susceptible to friction heat, then softening and deformation, which seriously affects the service life of workpieces. Using rigid filler with good heat resistance is one of the effective methods to improve the strength of UHMWPE. Attapulgite (ATP) is a kind of natural rigid silicate of nanoscale size, which can improve the heat resistance and decrease the friction coefficient of the composite by filling in UHMWPE matrix. In order to facilitate more even dispersion of fillers in matrix, titanium dioxide (TiO2) was introduced to modify ATP nanofibers. As a kind of frequently-used reinforcement elements, TiO2 had excellent mechanical properties, low expansion, high thermal conductivity and heat resistance. Taking ATP nanofibers as a carrier, TiO2 grew in-situ on the surface to prepare ATP-TiO2 hybrid. The product was usually applied as the adsorption material in catalysis field. However, the tribological properties of polymer composites reinforced with ATP-TiO2 hybrid and the effect of the filler’s microstructure on the tribological mechanism were rarely studied. In this study, two kinds of ATP-TiO2 hybrids with different morphologies using tetrabutyl titanate as precursor solution and ATP as carrier were prepared by a sol-gel method and a steam method, respectively. With the addition of 5% ATP-TiO2 hybrids, UHMWPE based composites were obtained, and their fretting wear properties were tested for comparison with those of neat UHMWPE and the composite reinforced by ATP nanofibers. The effect of ATP-TiO2 hybrids and their microstructures on the fretting wear performance of UHMWPE was investigated. The results showed that TiO2 particles were successfully loaded on the surface of ATP nanofibers under two preparation methods, and the heat resistance of ATP-TiO2 hybrids was significantly improved compared with ATP nanofibers. Among them, the size of TiO2 in the ATP-TiO2 hybrid prepared by the steam method was about 10 nm, which was far less than that of 50~200 nm in the hybrid prepared by the sol-gel method. Because of the small size and uniform cladding of TiO2, the ATP-TiO2 hybrid prepared by the steam method had higher specific surface area even than ATP nanofibers, leading to more even dispersion in the matrix than ATP and the hybrid prepared by the sol-gel method. The results of shore hardness and elastic modulus both of UHMWPE and of the composites showed that the addition of ATP nanofibers and the ATP-TiO2 hybrids increased the strength of UHMWPE matrix. Meanwhile, the composite filled by ATP-TiO2 hybrid prepared by the steam method possessed the lowest friction coefficient and wear. It was attributed to the regular morphology of ATP-TiO2 hybrid prepared by the steam method, so that the hybrid could effectively bear the friction load, and promoted the formation of transfer film, thus reducing the wear of the composites, and displaying flat wear surface that rarely occur obvious plastic deformation and abrasive wear.

     

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