Abstract:
In tribological research, confined particle refers to the particle which is confined by the roughness of surfaces. The influence by confined particles, e.g. sand particles, dust and wear particles, is inevitable in brake system. The height distribution of these confined particles is of strong randomness, which induces the nonlinear vibration of brake system more or less. This paper introduced a new confined particle frictional model, and a fluctuation parameter was proposed to describe the strength of randomness of height distribution of confined particles based on tangential vibration model of brake pad. The mechanism of this coefficient influence brake system can be explained as follow. The height of all confined particles followed a certain distribution C. These particles can be divided into
N group, and the height of particles in each group followed a certain distribution
Ci (
i=1~N). It was assumed that the mean values of
Ci (
i=1~N) were constant during the frictional process, but the deviations changed with a fluctuation
∆σ following a distribution
N (0,
σ*σi) in every time step, and
σ* was the fluctuation parameter which determined the strength of randomness. The friction force-velocity relation was determined by a stribeck-type frictional model. The friction force between particle and surfaces was calculated according to a hard-particle contact model. The tangential vibration of pad and angular vibration of disk were studied in both time and frequency domains. It was found that when fluctuation parameter was 0, the tangential vibration of pad was a periodic motion under certain condition. When fluctuation parameter turned to 0.001, the tangential vibration was quasi-periodic. When fluctuation parameter turned to 0.01 or 0.03, the tangential vibration was chaotic, and some parts of the time varying signals of disk angular displacement showed divergence characteristic. The non-zero value of fluctuation parameter may induce many vibration forms including divergence, convergence and quasi-periodic motions in a single time-varying signal. By studying the friction coefficient and the ratio of friction force from particle-surface contact to total friction force over time, it was found that the friction coefficient and the ratio of particle-surface friction force were constants over time when fluctuation parameter was 0. The friction coefficient and the ratio showed obvious fluctuation, and the friction coefficient nearly increased over time and finally reached a stable value when fluctuation parameter turned to non-zero value. The bifurcation characteristic of pad vibration using angular velocity of disk as bifurcation parameter was studied. It was found that the bifurcation diagram had clear single-period region, transition regions and four-period region in
w=0.88~0.97 under a certain condition. While the number of stable orbits, the number and position of transition region may change when the fluctuation parameter turned to non-zero value. When the fluctuation parameter was large enough, the periodic characteristic can hardly be observed.