ISSN   1004-0595

CN  62-1224/O4

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宽温域环境中聚四氟乙烯及其复合材料摩擦学性能研究

Tribological Performance of PTFE and Its Composite in Wide Temperature Range

  • 摘要: 对比研究了−100~100 ℃范围内聚四氟乙烯(PTFE)及三氧化二铝/聚四氟乙烯(Al2O3/PTFE)复合材料的摩擦学性能. 研究结果表明,PTFE因为蠕变,在升温过程中摩擦系数逐步降低,磨损率逐步升高. 而引入Al2O3填料会显著影响PTFE的摩擦学行为,Al2O3/PTFE的摩擦系数普遍比PTFE高,而磨损率比PTFE低. 摩擦学机理表明,滑动过程中形成的摩擦膜是决定摩擦学行为的关键因素. 这对极端工况条件下高分子复合材料的设计具有重要的指导意义.

     

    Abstract: In this paper, PTFE and Al2O3/PTFE composites were prepared by cold pressing and hot sintering technology. DSC characterization was performed to evaluate their thermal stability and the result showed that due to the high inert of Al2O3, the crystal structure of PTFE was not changed and little effect on the thermal properties of PTFE was observed. Moreover, the tribological properties of PTFE and Al2O3/PTFE composites in temperature range from -100 to 100 ℃ were studied, and micro/nano tribological performance of PTFE and Al2O3/PTFE were compared at room temperature. Tribological results showed that the lowest friction coefficient of PTFE was 0.15 at 100 ℃, while its lowest wear rate was 1.0×10−6 mm3/(N·m) at -100 ℃. After 25 ℃, the wear rate increased sharply and reached the maximum value of 1.0×10−3 mm3/(N·m) at 50 ℃. With the increasing of temperature, the interlaminar energy of PTFE increased, which made it easier to produce creep by sliding shear, so that the friction coefficient of PTFE decreased and the wear rate increased gradually. The incorporation of Al2O3 significantly affected the tribological behavior of PTFE. Above 25 ℃, the friction coefficient of Al2O3/PTFE was higher than that of PTFE, while the wear rate was lower than that of PTFE. The friction coefficient of Al2O3/PTFE reached the maximum value of 0.51 at −50 ℃, and then decreased gradually with the increase of temperature, and reached the minimum value of 0.22 at 100 ℃. It was assumed that PTFE was frozen at −100 ℃ and a small amount of Al2O3 was released to act as lubricant, which made the friction coefficient of Al2O3/PTFE lower than that of PTFE. With the increase of temperature, more and more Al2O3 nanoparticles were released, and the aggregation of large particles was not conducive to the lubrication, so the friction coefficient was larger than that of pure PTFE. With regard to the wear rate, the lowest of wear rate Al2O3/PTFE was observed at −100 ℃ and the highest was obtained at 50 ℃. As the temperature increased, PTFE began to creep, due to the mechanical enhancement of Al2O3, the wear rate of Al2O3/PTFE was always lower than that of PTFE. Micro/nano mechanical properties and tribological properties showed that the creep characteristics of PTFE made its micro friction coefficient lower than Al2O3/PTFE. Additionally, Al2O3 enhanced the hardness of PTFE, which endowed high load carrying capability with Al2O3/PTFE and improved its abrasiveness. The worn morphologies of PTFE and Al2O3/PTFE were characterized to compare their wear mechanism. At low temperature, the wear debris of PTFE remained frozen, which resulted in abrasive wear. The increasing temperature led to the creep of the materials, abrasive wear gradually transited adhesive wear. However, the addition of Al2O3 enhanced the strength of the polymer matrix, and the wear rate was greatly reduced compared with pure PTFE. EDS showed that the agglomeration occurred to Al2O3/PTFE at the rubbing interface, which also confirmed the occurrence of abrasive wear of Al2O3/PTFE. The tribological mechanism revealed that the tribo-film formed on counterpart surface during sliding process was the key factor determining the friction behavior. XPS analysis showed that more Al2O3 particles were released due to the aggravated creep behavior of PTFE molecular at high temperature. The Al2O3 had high hardness and strength, which endowed the tribofilm with high load carrying capability, leading to the distinctly different tribological performance between PTFE and Al2O3/PTFE. In addition, the reaction between PTFE and counterpart was apt to happen induced by friction heat, which can improve the bond between the tribofilm and the counterpart. This is of great significance for the design of polymer composites under extreme conditions.

     

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