ISSN   1004-0595

CN  62-1224/O4

高级检索

羽状氮化碳水润滑剂对环氧树脂-不锈钢配副摩擦学性能的影响

Role of Penniform Carbon Nitride Aqueous Lubricants on the Tribological Properties of Epoxy Resin-Stainless Steel

  • 摘要: 随着人们环保意识的逐渐增强,对可能存在污染或破坏环境且造成资源浪费的生产活动以及设备的更新升级提出了新的更高的要求. 对于介质润滑领域,尤其是应用广泛且节能环保的水润滑领域,相比传统的润滑油,水作为润滑剂除了安全性高和具有冷却作用外,最大特点就是绿色环保、节约资源且成本低廉. 但是,纯水本身具有一些不足之处,比如黏度低、耐极压能力差、承载和润滑性能差等,导致纯水不适合直接作为润滑剂,这在很大程度上限制了涉及水润滑相关产业的发展. 基于此,在本文中以柠檬酸和尿素为原料,采用一步水热法合成了羽状氮化碳材料. 此方法的特点在于可将氮化碳原位分散于水中,制成水基润滑剂,既实现了溶质的均匀分散和有效抑制团聚,同时可以制备微米级分布的水溶性氮化碳材料. 将其作为水润滑剂,利用环-块摩擦磨损试验机,以逐滴滴加的方式考察了不同质量分数羽状氮化碳对环氧树脂-不锈钢配副在苛刻边界润滑条件下的摩擦学性能. 材料的微观形貌表征结果表明:体相氮化碳在水热条件下直接发生了层间剥离,生成了层间结构蓬松的羽状结构材料. 由于水热条件下的高温和高压环境,导致其层间结合强度显著降低. 同时,蓬松的层间结构有利于氮化碳材料在摩擦过程中向界面转移,在界面形成薄而连续的转移膜. 界面转移物质的拉曼分析结果表明:相较于单纯去离子水,以羽状氮化碳为水润滑剂时,金属对偶表面转移的含碳物质的有序化程度显著提高,而且有序化程度随着水润滑剂中氮化碳含量的增加而逐步提高,间接表明氮化碳材料在界面形成了结构有序的转移膜. 而且氮化碳基转移膜的承载能力和润滑性能俱佳,它可有效保护环氧树脂(EP)-不锈钢配副,避免单纯去离子水润滑时因其承载和润滑性能差导致EP严重磨损的发生. 纯去离子水作为润滑剂时,配副的摩擦系数和EP磨损量分别为0.56和2.92×10−4 mm3/(N·m). 而逐滴添加质量分数20%的羽状氮化碳水润滑剂,上述配副的摩擦系数和EP磨损量分别下降了71.4%和78.1%. 原位水基羽状氮化碳作为一种新型绿色环保水润滑剂,在聚合物-金属配副的润滑设计和使用寿命延长方面具有一定的研究价值和应用潜力.

     

    Abstract: With the increasing enhancement of people's awareness of environmental protection, new and high requirements have been posed to the upgrading and updating of production activities and equipment that may lead to environment pollution or destruction and resources waste. In the medium lubrication field, especially for water lubrication, it is used more widely, energy saving and environmental protection comparing with the traditional oil lubrication. While the most remarkable characteristic is green, eco-friendly and low cost for water lubrication, in addition to its high safety and well cooling effect. However, pure water has also some shortcomings, such as low viscosity, poor extreme pressure resistance, poor bearing capacity and poor lubrication performance, etc. This leads to pure water not suitable for direct use as a lubricant without modification, which to a large extent restricts the development of industries related to water lubrication. Based on this, we synthesized the penniform carbon nitride (PFCN) material by a one-step hydrothermal method adopting citric acid and urea as the raw materials. The characteristic of hydrothermal method is that carbon nitride can be dispersed in water in situ, gaining a water-based lubricant. Under this premise, it not only can realize the uniform dispersion of solute and effectively inhibit the agglomeration, but also can obtain the micron distribution of water-soluble carbon nitride materials. The tribological properties of PFCN with different mass fractions on epoxy resin (EP)-stainless steel tribopair under harsh boundary water lubrication conditions were investigated by using a block-on-ring friction and wear testing machine. The micro-structure characterization results of the PFCN material show that the bulk carbon nitride was directly exfoliated between layers under hydrothermal conditions and formed the materials with fluffy interlayer structures. Due to the high temperature and high pressure under hydrothermal conditions, the interlayer bonding strength decreased significantly. At the same time, the fluffy interlaminar structure is conducive to the transfer of the carbon nitride material onto the interface during the friction process, forming a thin and continuous transfer film on the steel counterface. And more importantly, Raman results of the transferred materials showed that ordering degrees of the carbon based materials formed on the counterface significantly increased when lubricated with PFCN as the water lubricant, comparing with deionized water, and furthermore the ordering degrees gradually increased with the content of carbon nitride in the water lubricant, indicating indirectly that the orderly transfer film was mainly composed of carbon nitride materials. In addition, the carbon nitride based transfer film possessed excellent bearing capacity and lubrication performance, which can effectively protect the EP-stainless steel tribopair and avoid the severe wear of EP specimens, comparing with the poor bearing capacity and lubrication performance of deionized water. When only deionized water was employed as the lubricant, friction coefficient of the tribopair and wear rate of the EP specimen were 0.56 and 2.92×10−4 mm3/(Nm), respectively. By contrast, the friction coefficient and wear rate were remarkably reduced by 71.4% and 78.1% respectively, with dropwise adding 20% PFCN as the water lubricant into the contact interface. As a new type of green water lubricant, in-situ water-based carbon nitride has certain research value and application potential in the lubrication design and service-life extension of polymer-metal pairs.

     

/

返回文章
返回