ISSN   1004-0595

CN  62-1224/O4

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钛合金表面DLC薄膜的制备及其与不同材料配副的摩擦学性能研究

Synthesis of DLC Film on Titanium Alloy and Its Tribological Property Sliding against Different Mating Materials

  • 摘要: 利用等离子体增强化学气相沉积法(PECVD)在钛合金TC4表面制备了梯度结构DLC薄膜,并研究了DLC薄膜微观形貌结构、力学性能以及不同对偶球材料(包括4种陶瓷与4种金属材料)对其摩擦学性能的影响. 结果表明:所制备的梯度结构DLC薄膜表面相对光滑平坦且与基底结合紧密,具有良好的力学性能;对于陶瓷球/DLC配副,在摩擦过程中由于对偶球硬度较大且耐磨,从而在陶瓷球表面易于形成稳定的碳质转移膜,SiC/DLC、Si3N4/DLC和ZrO2/DLC表现为轻微的磨粒磨损和黏着磨损,而Al2O3球表面的碳元素含量较高使得DLC薄膜虽然发生破损和剥落但其摩擦系数仍保持在较低水平;金属球/DLC与陶瓷/DLC相比较,由于金属对偶球硬度较低,在摩擦过程中碳质转移膜无法稳定地覆盖在金属球,引起较高的摩擦系数,Al/DLC主要表现为严重的磨粒磨损,而Brass/DLC、304SS/DLC和GCr15/DLC主要为轻微的磨粒磨损或黏着磨损;SiC/DLC、ZrO2/DLC、304SS/DLC和GCr15/DLC的DLC薄膜均具有较低的摩擦系数和磨损率且对偶球的磨斑较小,故其为较合理的摩擦副. 赫兹接触分析表明,陶瓷/DLC中除了ZrO2/DLC,平均摩擦系数和计算接触半径的变化趋势是一致的,而在金属/DLC中并未发现这一规律.

     

    Abstract: Diamond-like carbon (DLC) film with high hardness and excellent tribological properties, could improve the tribological performance of titanium alloy. At present, the tribological behavior of DLC film deposited on titanium alloy surface by the plasma enhanced chemical vapor deposition (PECVD) method, sliding against a variety of different ceramic and metal materials in air is worth studying. The graded DLC film was deposited on surface of a TC4 titanium alloy by PECVD method. The microstructure, mechanical properties and the effect on the tribological properties for the as-prepared DLC films sliding against different mating ceramic balls and metal balls were investigated. The chemical composition and microstructure of the as-prepared DLC film were analyzed by Raman spectrum, scanning electron microscopy, energy dispersive spectrometer. The hardness and elastic modulus of the film were tested by nanoindentation. The bonding strength between the film and the substrate was measured by a scratch tester. The dry tribological performances of DLC film sliding against different ceramic and metal balls under air conditions were evaluated using a ball-on-disc wear tester. The results showed that the surface morphology of the graded DLC film was relatively smooth and uniform, and the film was well adhered to the substrate. The mechanical properties of deposited DLC film were excellent in this work. Eight tribo-pairs exhibited different friction and wear behaviors, and the ceramic/DLC pairs showed lower coefficient of friction and slighter wear of mating balls than the metal/DLC pairs, which were related to the properties of mating materials and action mechanism between the mating material and the DLC films. The possible friction and wear mechanisms of each tribo-pairs were further discussed. It suggested that for the ceramics/DLC tribo-pairs, it was easy to form stable carbonaceous transfer film on the ceramic balls due to high hardness and good wear resistance of the ceramic balls. SiC/DLC, Si3N4/DLC and ZrO2/DLC exhibited mainly mild abrasive and adhesive wear while Al2O3/DLC revealed being damaged and peeled off but the friction coefficient was still at lower level because of the higher carbon content on the surface of the Al2O3 ball. And comparing the metals/DLC tribo-pairs with the ceramics/DLC tribo-pairs, it was difficult to maintain stable carbonaceous transfer film on the metal balls due to lower hardness of the metal balls, resulting in higher friction coefficient. Al/DLC exhibited mainly severe abrasive wear while brass/DLC, 304SS/DLC and GCr15/DLC revealed mild abrasive or adhesive wear. It also suggested that SiC/DLC, ZrO2/DLC, 304SS /DLC and GCr15/DLC can be reasonable tribo-pairs because of relatively lower friction coefficients and wear rates of the DLC films and the small wear scars. Hertzian contact analysis showed that the variation trend of average friction coefficient and calculated contact radius was consistent in the ceramic/DLC tribo-pairs except ZrO2/DLC, but this phenomenon was not found in metals /DLC tribo-pairs.

     

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