ISSN   1004-0595

CN  62-1224/O4

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位移幅值对铜镁合金微动磨损行为的影响

Effect of Displacement Amplitude on Fretting Wear Behavior of Copper - Magnesium Alloy

  • 摘要: 在研制的多功能微动磨损试验机上,开展了不同位移幅值下铜镁合金微动磨损试验,以研究位移幅值对铜镁合金微动磨损行为的影响. 微动过程中记录摩擦系数曲线与Ft-D-N曲线,利用光学显微镜(OM)、扫描电镜(SEM)、能量色散X射线光谱仪(EDS)及三维形貌仪对损伤区域进行了微观分析. 结果显示:随着位移幅值的增加,铜镁合金微动运行状态由部分滑移进入完全滑移,未发现混合滑移状态;部分滑移区中呈现由弹性变形协调逐渐向塑性变形协调转变的趋势. 磨损体积随位移幅值的增加而增加,在完全滑移区中体积损失非常严重. 在弹性变形协调的部分滑移状态下,接触表面损伤轻微,而由塑性变形协调的部分滑移状态下,接触中心出现较大切应力,疲劳裂纹扩展至接触表面导致材料剥落,接触边缘有磨粒磨损和氧化磨损的痕迹. 在完全滑移状态下,接触表面损伤主要为疲劳剥层,磨粒磨损和氧化磨损.

     

    Abstract: The effect of displacement amplitude on fretting wear behavior of copper-magnesium alloy was investigated. Fretting tests of Cu-Mg alloy were carried out on a multi-function fretting wear rig under different displacement amplitudes. The friction coefficient curve and Ft-D-N curve were recorded during the fretting process, and the damage area was analyzed by optical microscope, scanning electron microscope, energy dispersive X-ray spectrometer and three-dimensional profiler. The results showed that with the increase of displacement amplitude, the fretting contact condition changed from the partial slip regime to the gross slip regime, and the mixed slip state was not found. There was a transformation from the elastic deformation coordination to the plastic deformation coordination in the partial slip regime. The wear volume increased with the increase of displacement amplitude, in addition, the volume loss was very serious in the gross slip regime. In the partial slip state coordinated by elastic deformation, the damage of the contact surface was mild; while in the partial slip state coordinated by plastic deformation, high shear stress was produced in the contact area, and fatigue cracks extended to the contact surface resulting in peeling of material, with traces of abrasive and oxidative wear at the contact edge. In the gross slip regime, the contact surface damage mainly were fatigue delamination, abrasive wear and oxidation wear.

     

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