ISSN   1004-0595

CN  62-1224/O4

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空间扫描电机油润滑轴承寿命试验验证

Life Test Verification of Oil-Lubricated Bearing for Space Scanning Motor

  • 摘要: 为验证红外地球敏感器扫描电机轴承油润滑设计寿命是否满足5年的指标要求. 首先,通过理论计算扫描电机轴承润滑油初始油量能否满足电机运行寿命需求. 其次,通过扫描电机1:1地面寿命试验验证此油润滑方式的可靠性,寿命试验结束后对滚动轴承进行了显微观测,并对轴承进行了剖解分析. 扫描电机在寿命试验期间运转正常,常温条件下电机电流稳定在20~40 mA,扫描电机累计运转时间已超过8年. 轴承显微分析结果表明:内、外圈滚道和滚珠表面状态良好,轴承内圈运动副表面的面粗糙度从0.416 μm变化为0.512 μm,无明显点蚀、磨损现象产生,润滑状态良好. 扫描电机寿命试验结果验证了含油保持架外加储油器供油的油润滑方式可满足电机轴承5年寿命要求,为其他处于边界润滑工况下的空间运动部件长寿命设计提供参考依据.

     

    Abstract: This study is to verify whether the design life of the oil-lubricated bearing for the infrared earth sensor scanning motor meets the requirements of the 5-year life expectancy. Firstly, theoretical calculation was conducted to determine the initial oil quantity of the oil-lubricated bearing for requirement of the running life of the motor. Secondly, the reliability of the oil lubrication method was verified by an 1:1 scanning motor ground life test. After the life test, the rolling bearing was observed microscopically, and the bearing was analyzed. During the life test of the scanning motor, the operation was normal, the motor current was stable at 20~40 mA, and the cumulative running time of the scanning motor was more than 8 years. The results of bearing microscopic analysis showed that the inner and outer ring raceways and balls had good surface condition, and the surface roughness of the moving inner surface of the bearing inner ring changed from 0.416 μm to 0.512 μm. There is no obvious pitting and wear, and the lubrication was in good condition. The life test results of the scanning motor verify that oil-containing cage with oil reservoir can meet the 5-year life requirement of the motor bearing. Test results provided reference for other long-life design of the space rotating component in the boundary lubrication regime.

     

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