ISSN   1004-0595

CN  62-1224/O4

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球轴承启停过程的瞬态热混合润滑分析

Transient Thermal Mixed Lubrication Analysis in the Process of Start-Up and Shut-Down of Ball Bearing

  • 摘要: 建立了角接触球轴承的几何和数学模型,通过求解考虑了热效应和时变效应的Reynolds方程,对启动和制动过程中的球轴承瞬态热混合润滑问题进行了分析,考虑了不同加速度启动工况下的瞬态热混合润滑情况.结果表明:启动过程中,随转动速度的增大,最小膜厚增大,轴承逐渐由边界润滑进入弹流润滑状态;不同滑滚比下进入弹流润滑状态的时间有所不同,随着滑滚比的增大,进入弹流润滑的时刻有所推迟,轴承处于同一转速条件下的油膜厚度变小;随着转速的增大,油膜温度升高,最高油膜温度增长幅度减小;加速度的增大使边界润滑消失的时间提前,随着转速的增加,油膜温度增大,且在同一时刻加速度越大油膜温度越高;油膜减小过程中的挤压膜作用导致轴承制动过程中的油膜厚度大于启动过程中的油膜厚度;由于在相同转速下轴承在启动时处于边界润滑状态,而在制动时处于弹流润滑状态,润滑状态的不同导致制动过程中的最高油膜温度较启动过程较小.

     

    Abstract: The geometrical and mathematical models of angular contact ball bearing are established,through solving the Reynolds equation considering thermal and time-varying effects,the transient thermal mixed lubrication analysis in the process of start-up and shut-down with different acceleration about ball bearing is analyzed. The transient thermal mixed lubrication status under different acceleration in the start-up process is considered. Results show that the bearing enters elasto-hydrodynamic lubrication form as the increasing of rotate speed. The moment that enters elastohydrodynamic lubrication form is delayed as the increasing of slip-roll ratio,the film thickness gets thinner in the condition of the same rotate speed. The film temperature rises as the increasing rotate speed and turns to elevate slowly. The increasing of bearing acceleration can bring forward the phase from boundary lubrication form to elasto-hydrodynamic lubrication form and the larger of the acceleration the higher of the film temperature. The film thickness of the bearing during shut-down process is thicker than the film thickness during bearing start-up process due to the squeeze film effects. As the different lubrication performance of ball bearing,temperature during bearing shut-down process is lower than that during bearing start-up process.

     

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