ISSN   1004-0595

CN  62-1224/O4

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PGPR-LHP协同诱导的高性能导电润滑脂制备及其性能研究

Preparation and Performance Study of High-Performance Conductive Grease Induced by PGPR-LHP Synergistic Effect

  • 摘要: 电接触器件影响机械系统诸多方面的性能,在载流润滑条件下,摩擦副界面经常会出现烧蚀和磨损等问题,严重影响设备的安全与工作寿命. 随着电接触在各领域的广泛应用,导电润滑脂的作用愈发重要. 本研究中以蓖麻油为基础油,三硬脂酸甘油酯(GTS)为稠化剂制备了基础润滑脂. 随后将导电态聚苯胺(PANI)分散到基础润滑脂中,并添加聚甘油蓖麻醇酸酯(PGPR)和卵磷脂(LHP)制备了具有多层包覆结构和优异承载能力的复合导电脂. 得益于2种表面活性剂良好的协同作用,增强了润滑脂与摩擦副界面的结合力,改善了PANI的分散性,使得润滑脂的电接触性能得到提升,有效降低摩擦副的摩擦磨损. 试验表明,在电流为5 A以及接触力为0.834 GPa的工况下,与DG-1商用导电脂相比,复合导电脂的磨损率和摩擦系数分别降低了94.72%和40.98%,接触电阻降低了63.53%. 这类复合导电润滑脂通过表面活性剂改善润滑脂与摩擦副之间的接触状态,并可在摩擦过程中释放包裹结构以增强导电润滑脂的减摩性、抗磨性和导电性,在载流摩擦领域具有良好的应用前景.

     

    Abstract: Electrical contact devices exert a significant influence on the performance of multiple aspects within mechanical systems. In the context of the extensive utilization of electrical contact components across diverse domains, conductive grease assumes an indispensable function. Nonetheless, the conductive grease in current use encounters issues like ablation and wear at the interface of friction pairs. In this study, castor oil was used as the base oil, glyceryl tristearate (GTS) as the thickener, conductive polyaniline (PANI) polyglycerol polyricinoleate (PGPR) and lecithin high potency (LHP) as additives to prepare a complex conductive grease with a wrapping structure and strong load-bearing capacity. The synergistic interaction of the two surfactants strengthened the adhesion force at the interface between the grease and the friction pair, which promoted the establishment of a lubricating film, thereby effectively reducing the friction and wear of the friction pair. The outstanding electrical conductivity of PANI, coupled with the improved dispersibility of PANI within the lubrication system enabled by the utilization of surfactants, substantially enhanced the electrical contact performance of the grease. Under a current of 5 A and contact force of 0.834 GPa, compared to DG-1 commercial conductive grease, the wear rate and friction coefficient of the complex conductive grease were reduced by 94.72% and 40.98%, respectively, while the contact resistance was decreased by 63.53%. This type of complex conductive grease enhanced the contact state between the grease and the friction pair through the use of surfactants. During the friction process, it could release the warpped structure, thereby improving anti-friction, anti-wear and conductivity. This grease showed promising application prospects in the field of current-carrying friction.

     

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