ISSN   1004-0595

CN  62-1224/O4

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某地铁车辆轻量化摩擦副制动噪声研究与优化

Research and Optimization of Brake Noise for Lightweight Friction Pairs in Subway Vehicles

  • 摘要: 针对某地铁车辆用新型轻量化摩擦副(铝基复合制动盘-合成闸片)在停车制动过程中出现的制动噪声问题,通过列车线路试验进行制动摩擦噪声测试确认与特性分析. 进一步,通过建立轻量化制动摩擦副有限元模型并开展制动状态下的复模态仿真分析,探讨了摩擦系数、弹性模量和制动夹紧力等参数及对摩擦副模态的影响规律,进而提出了制动噪声的抑制措施. 结果表明:制动摩擦噪声为主频3 000 Hz左右的高频制动啸叫,摩擦副的摩擦系数和弹性模量对制动噪声的复模态有较大影响,而制动夹紧力对制动噪声的影响相对较小. 根据仿真结果并结合工程应用要求,将原合成闸片更换为弹性模量适中,摩擦系数相对较低的合成闸片后进行停车制动试验验证,发现车辆在停车制动过程中没有出现制动啸叫现象. 因此,通过调整合成闸片的弹性模量和减小摩擦系数,可有效抑制轻量化摩擦副在制动过程中的制动啸叫.

     

    Abstract: To address the occurrence of brake noise during the parking brake application in subway vehicles equipped with new type of lightweight friction pairs (aluminum-based composite brake discs and synthetic brake pads), field tests and analyses of the brake friction noise were conducted. Furthermore, by establishing a finite element model of the lightweight brake friction pair and conducting complex modal simulation analysis under braking conditions, the study explored the influence of parameters including friction coefficient, elastic modulus, and braking clamping force, and subsequently proposed measures to suppress brake noise. The results indicated that the main frequency of the brake friction noise was high-frequency brake squeal at around 3 000 Hz. The friction coefficient and elastic modulus of the friction pair had a significant impact on the negative modal characteristics of the brake noise, while the braking clamping force had a relatively smaller effect. Based on the simulation results and in accordance with engineering application requirements, the original brake pads were replaced with synthetic brake pads that had a moderate elastic modulus and a relatively low friction coefficient. Subsequent parking brake tests confirmed that there was no brake squeal during vehicle braking. Therefore, by adjusting the elastic modulus of the synthetic brake pads and reducing the friction coefficient, the brake squeal during the braking process could be effectively suppressed in lightweight friction pairs.

     

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