ISSN   1004-0595

CN  62-1224/O4

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低速重载自润滑关节轴承加速寿命试验方法研究

Accelerated Life Test Method for Low speed Heavy Load Self Lubricating Joint Bearings

  • 摘要: 低速重载自润滑关节轴承服役于高载荷和低摆频工况,因磨损进程缓慢常通过加速试验对其进行寿命预测,常规以应力为加速因子的加速试验极易因应力超限导致轴承磨损机理改变,影响预测结果. 为在缩短试验周期基础上保证预测结果准确性,选取2种实际服役应力作为加速应力(S1=139、S2=194 MPa)分别对3种摆动频率(f1=0.25、f2=0.40、f3=0.50 Hz)下的自润滑轴承开展50 000次摆动循环截尾的加速试验. 试验过程监控轴承衬垫温度,并运用扫描电镜(SEM)分析试件轴承磨损机理,确保加速试验未改变轴承失效形式. 试验结果利用Weibull分布模型拟合,对常规载荷(S0=100 MPa)下轴承寿命进行预测与检验,结果显示二者预测结果相当,因此该试验方法可有效预测低速重载自润滑关节轴承服役寿命.

     

    Abstract: Low speed heavy-duty self-lubricating joint bearings were used in high load and low swing frequency conditions. Due to the slow wear process, their lifespan was often predicted through acceleration tests. Conventional acceleration tests with stress as the acceleration factor were prone to changes in bearing wear mechanism caused by stress exceeding the limit, which affected the predicted results. To ensure the accuracy of prediction results while shortening the test period, two actual allowable stresses (S1 = 139 MPa, S2 = 194 MPa) were selected as acceleration stresses to conduct 50000 swing cycle truncation acceleration tests on self-lubricating bearings under three Swing frequencies (f1 = 0.25 Hz, f2 = 0.4 Hz, f3 = 0.5 Hz). Monitor the temperature of the bearing liner during the experimental process, and used scanning electron microscopy (SEM) to analyze the wear mechanism of the specimen bearing, ensuring that the accelerated test does not change the failure mode of the bearing. The experimental results were fitted using a Weibull distribution model to predict and test the service life of bearings under conventional loads (S0 = 100 MPa). The results showed that the two prediction results were comparable, indicating that this experimental method could effectively predict the service life of low-speed heavy-duty self-lubricating joint bearings.

     

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