ISSN   1004-0595

CN  62-1224/O4

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电压频率对轴承外圈电损伤形成的影响

Effect of Voltage Frequency on the Formation of Electric Damage on Bearing Outer Race

  • 摘要: 高频交流电场下的电蚀是新能源汽车等领域牵引电机轴承的主要失效方式. 为了揭示电压频率对轴承外圈电损伤形成的影响,在直流至1 MHz交流条件下研究了轴承外圈的电损伤情况. 随着电压从直流电变为交流电且频率升高至1 MHz,平均摩擦系数从0.019增至0.097,随后又降至 0.052;等效接触电阻先降至最低值0.99 Ω随后升至 2.6 Ω. 试验后,在外圈共观察到3种电蚀形态:直流和低频下的点蚀、谐振频率附近的瓦楞状损伤(1 kHz)以及高频下的雾化. 推测频率可能影响轴承电容的充放电循环次数和电流密度,进而影响轴承击穿的能量密度,最终影响了电蚀的形貌.

     

    Abstract: Abstracts: Electrical erosion in high-frequency alternating current (AC) electric fields is the main failure mode of traction motor bearings in fields such as new-energy vehicles. The electrical damage on the outer race of bearings was produced from direct current (DC) to 1 MHz AC condition. The average friction coefficient increased from 0.019 to 0.097 and then decreased to 0.052. The equivalent contact resistance decreased to its minimum at 0.99 Ω then rose to 2.6 Ω. Three electric erosion morphologies were observed: pitting under DC and low frequency, fluting under resonance frequency (1 kHz) and frosting under high frequency. It was speculated that the frequency may affect the number of charge-discharge cycles of the bearing capacitance. This further affected the energy density of the bearing breakdown together with the current density, ultimately affecting the morphology of electrical corrosion.

     

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