ISSN   1004-0595

CN  62-1224/O4

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不同法向载荷下3种核电装卸料机抓具摩擦副材料的磨损性能研究

Wear Properties of Three Tribo-pair Materials on Gripper of Nuclear Refueling Machine under Different Normal Loads

  • 摘要: 针对核电装卸料机抓具滑动套筒与缸体活塞滑动时常发生卡涩现象,遴选不同的配副材料以优化抓具滑动部件的摩擦磨损性能. 选取05Cr17Ni4Cu4Nb与05Cr17Ni4Cu4Nb、06Cr18Ni11Ti和QSn7-0.2组成摩擦副,开展了不同法向载荷下原配副和所选摩擦副磨损性能的对比研究,结合扫描电子显微镜(SEM)、电子能谱仪(EDS)、白光干涉仪和X射线光电子能谱(XPS)探讨了05Cr17Ni4Cu4Nb、06Cr18Ni11Ti和QSn7-0.2的磨痕损伤形貌、摩擦化学状态以及损伤机制. 结果表明:当载荷增大时,3种磨擦副的摩擦系数波动程度及其均值减小,磨损率不断降低,与原05Cr17Ni4Cu4Nb配副相比,06Cr18Ni11Ti的平均摩擦系数、耗散能、磨损体积和磨损率均有所降低,QSn7-0.2表现为显著降低,且降低程度随载荷增大表现越为显著. 载荷为50 N时,05Cr17Ni4Cu4Nb的摩擦系数为1.12,而06Cr18Ni11Ti与QSn7-0.2的摩擦系数分别降低至0.98和0.88,相较于05Cr17Ni4Cu4Nb磨副,06Cr18Ni11Ti和QSn7-0.2的耗散能分别降低了17.28%和21.9%,磨损体积分别降低了45.91%和92.25%,05Cr17Ni4Cu4Nb与06Cr18Ni11Ti的磨损率分别为2.79×10−3和1.51×10−3 mm3/(N·m),而QSn7-0.2的磨损率仅有0.21×10−3 mm3/(N·m). 05Cr17Ni4Cu4Nb和06Cr18Ni11Ti的磨损机制为剥层、磨粒磨损和氧化磨损,QSn7-0.2为磨粒磨损、黏着磨损和氧化磨损,QSn7-0.2因具有塑性自润滑作用损伤变形程度更低. 研究结果为核电装卸料机关键部件的材料选择提供理论依据.

     

    Abstract: The nuclear refueling machine is a critical component of a fuel handling and storage system in a pressurized water reactor (PWR) nuclear power plant. It is responsible for the operation of fuel assembly loading, unloading and transfer. The gripper of refueling machine had repeatedly jammed during the refueling process of nuclear power plant overhaul or the first loading process, which resulting in significant delays on the main overhaul line. The current research on the gripper jam phenomenon mainly concentrated on the structural enhancement of the gripper itself, with a paucity of research on the wear behavior between materials. Therefore, the wear damage mechanism between the cylinder block and the sleeve material was worthy of further investigation. 05Cr17Ni4Cu4Nb, which was used for the cylinder block and sleeve, was selected to form tribo-pairs with 05Cr17Ni4Cu4Nb, 06Cr18Ni11Ti and QSn7-0.2 for wear testing respectively, and the effects of different normal loads on the friction coefficients, wear morphology and wear damage mechanisms of the original and selected tribo-pairs at room temperature and dry environment were discussed. The results showed that: the friction coefficient of 05Cr17Ni4Cu4Nb increases sharply and then gradually rises to a stable trend at 10N, and the development stages were flat at 30N and 50N; the friction coefficients of 06Cr18Ni11Ti rapidly increased to a maximum and then showed an overall downward trend, those of QSn7-0.2 rapidly decreased after a sharp rise and gradually begin to fluctuate and gradually increased to a stable stage. At 10 N, the average friction coefficients of 06Cr18Ni11Ti and QSn7-0.2 were slightly lower than that of 05Cr17Ni4Cu4Nb, which were approximately 1.63; at 30N and 50N, the average friction coefficients of QSn7-0.2 were 0.98 and 0.88, respectively, which were significantly lower than those of 06Cr18Ni11Ti (1.07 and 0.98) and 05Cr17Ni4Cu4Nb (1.20 and 1.12). At 10 N, the dissipative energy of the three materials was close; when the normal load increases to 50 N, the dissipative energy of 06Cr18Ni11Ti and QSn7~0.2 was lower, which was 17.28% and 21.9% lower than that of 05Cr17Ni4Cu4Nb. The wear depths of 05Cr17Ni4Cu4Nb increased from 175 μm at 10 N to 373 μm at 50 N. In contrast, the wear depths of 06Cr18Ni11Ti and QSn7-0.2 decreased by 39.72% and 61.69% at 10 N, and decreased by 36.33% and 68.32% at 50 N, respectively. The wear rates of 05Cr17Ni4Cu4Nb and 06Cr18Ni11Ti decreased from 4.51×10−3 mm3/(N·m) to 2.79×10−3 mm3/(N·m) and from 2.34×10−3 mm3/(N·m) to 1.51×10−3 mm3/(N·m) respectively with the increased of load from 10N to 50N, while the wear rates of QSn7-0.2 were only 0.38 ×10−3 mm3/(N·m) and 0.21×10−3 mm3/(N·m) under the same condition. The wear mechanisms of both 05Cr17Ni4Cu4Nb and 06Cr18Ni11Ti under normal load were peeling and abrasive wear, QSn7-0.2 was abrasive wear and adhesive wear. Furthermore, the damage degree of QSn7-0.2 was lower owing to plastic self-lubrication. Oxidative wear occurs in three materials, and the main elements of 06Cr18Ni11Ti and QSn7-0.2 tend to form higher valence state with the increase of load.

     

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