ISSN   1004-0595

CN  62-1224/O4

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李波, 黄杰, 杨韬, 曹鑫科, 蔡晓君, 彭金方, 朱旻昊. 20Cr13不锈钢高温微动摩擦磨损特性研究[J]. 摩擦学学报(中英文), 2024, 44(4): 471−485. doi: 10.16078/j.tribology.2023028
引用本文: 李波, 黄杰, 杨韬, 曹鑫科, 蔡晓君, 彭金方, 朱旻昊. 20Cr13不锈钢高温微动摩擦磨损特性研究[J]. 摩擦学学报(中英文), 2024, 44(4): 471−485. doi: 10.16078/j.tribology.2023028
LI Bo, HUANG Jie, YANG Tao, CAO xinke, CAI Xiaojun, PENG Jinfang, ZHU Minhao. Analysis on High Temperature Fretting Wear Behaviour of 20Cr13 Stainless Steel[J]. Tribology, 2024, 44(4): 471−485. doi: 10.16078/j.tribology.2023028
Citation: LI Bo, HUANG Jie, YANG Tao, CAO xinke, CAI Xiaojun, PENG Jinfang, ZHU Minhao. Analysis on High Temperature Fretting Wear Behaviour of 20Cr13 Stainless Steel[J]. Tribology, 2024, 44(4): 471−485. doi: 10.16078/j.tribology.2023028

20Cr13不锈钢高温微动摩擦磨损特性研究

Analysis on High Temperature Fretting Wear Behaviour of 20Cr13 Stainless Steel

  • 摘要: 高温是汽轮机不锈钢叶片服役面临的最基本挑战之一. 本文中开展了环境温度对典型微动位移下20Cr13不锈钢微动摩擦磨损特性的影响研究,分析了不同温度影响下的摩擦系数时变特性,探讨了不同温度影响下的微动运行工况、磨损形貌特征、磨屑运动行为和主要损伤机制. 结果表明:温度上升并未改变小位移工况下的界面微动运行状态,但磨斑边缘出现明显磨粒磨损和材料剥落特征. 温度大于100 ℃促使中等位移工况的微动磨损由混合态转变为完全滑移态,且摩擦系数与材料磨损先上升后下降. 高温诱使微动滑移区界面松散磨屑形成特殊的“釉质层”,虽有效缓解不锈钢材料磨损,但其对摩擦副上试样的磨粒磨损与黏着磨损问题不容忽视.

     

    Abstract: Fretting wear has been widely found in various fields, such as mineral mining, petrochemical, water conservancy and hydropower engineering, rail transit, and aerospace. The low reactivity character of 20Cr13 stainless steel and its superior mechanical properties make it a candidate of choice for the end-stage turbine blade. However, fretting wear and fatigue crack are induced in the turbine blade for complicated operating conditions (high speed, high stress, and high temperature). High temperature is one of the most basic challenges faced by stainless-steel blade in the power serving of gas turbines. In this paper, the effect of ambient temperature on the fretting wear behaviour of 20Cr13 stainless steel with distinctive fretting displacements was studied, the time-vary characteristics of friction coefficient with distinctive temperatures were analyzed. Fretting running regime, wear morphology, debris behaviour and wear mechanism within different ambient temperatures was discussed. This work holds future promise for providing a reference in the theoretical results and the analyzed method for the design of wear resistance and corrosion resistance at high temperature condition. The result demonstrated that the fretting running regime for the smaller displacement was not modified by raising the temperatures. Clearly, worn center was prone to maintain an excellent sticking state. Conversely, abrasive wear and material spalling characteristics were significantly observed on the edge of worn surfaces. Time-varying curve of friction coefficient was experiencing wild swings in this condition. As the medium displacement condition at normal temperature, the FtD curves all turn to the irregular oval, which corresponded a fretting running status to mixed regime (MFR) in whole contact zone. Mixed fretting regime for the medium displacement had transformed from a slip regime after the ambient temperature exceeds than 100 ℃. Moreover, the friction coefficient and wear volume first ascended and then descended with increasing temperature. Wear debris from the adherent third layer evolved into the rolling micro-particle, which had also benefited from temperature raising. A significant decrease in friction coefficient and wear volume were also observed with a decrease in dissipated energy should be credited with a sliding lubrication effect from finely debris. Accordingly, some abrasive wear characteristics such as ploughing were typical observed in worn surface. As the large displacement condition at normal temperature, the Ft-D curves all turn to the parallelogrammatic, which corresponds a fretting running status to slip regime (SR) in whole contact zone. Time-varying curves of friction coefficient showed an elevated-stable, this phenomenon had been attributed to the dynamic balance between debris production and removal. In slip regime, large fretting displacement made it difficult to maintain the compact debris layer in the worn center, and undergo severe wear and a drastic friction increase. Wear debris from the slip regime which could be formed a special ‘glaze layer’ with high-temperature induction. After the glaze layer was formed, the tribo-system transitioned in fact to a two-body contact configuration between Si3N4 ball and glaze layer, and adhesive wear and abrasive wear were the dominant wear mechanism. As a result, the material loss could be alleviated more effectively via ‘glaze layer’, while the problem of abrasive wear and adhesive wear on the ceramic counterpart could not be ignored.

     

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